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Inventory Planning
Inventory Model
Ryder
has maintained the following approach to inventory management that is practiced
in more than 700 Ryder maintenance facilities resulting in substantially reduced
costs of parts acquisition.
Establish Inventory Value
Careful consideration is given to the following items when
establishing the amount of inventory to maintain while targeting a total dollar
amount that does not exceed the average charge out of parts from inventory in
a 90-day period: · Mix of fleet and parts · Hours of operation and the ability
to access parts after hours · Size of the work force whose productivity may
be jeopardized by waiting for parts · Customers dissatisfaction as a result
of delays or Ryder's inability to complete necessary repairs.
Establish Appropriate Min/Max Levels
In an effort to establish the appropriate stocking levels
that optimize inventory and performance consideration is given to repetitive
parts necessary for the performance of preventive maintenance and the proximity
and lead-time to the ordering facility. In addition, order history is maintained
to adjust levels on a quarterly basis. Roles and responsibilities are also defined
and documented to ensure consistent implementation of the agreed upon inventory
model.
Planning Order Cycles
Weekly order cycles are developed to minimize reaction
purchases leading to costly mistakes and to reduce convenience purchases from
multiple supply points at higher prices. Weekly purchases have been found to
reduce transactions affecting shop productivity and reduce costs associated
with multiple handling and deliveries.
Opportunistic Purchases/Obsolescence
Maintenance facilities monitor
overstock specials in an effort to capture savings through bulk purchases at reduced costs. Maintenance facilities also review and co-ordinate the returns of slow moving inventory at 6-month intervals.
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